How to Cut Textiles on a DYSS Digital Cutter with the Rotating Blade Tool (RBT)
For cutting porous textiles such as felt, carpet, synthetic fabrics, flag cloth and banner materials, the rotating blade tool (RBT) on a DYSS digital cutter offers precision, versatility and, most importantly, a clean, sharp cut. Textiles, especially woven fabrics, can be tricky to cut cleanly due to fibres crossing where you need to cut and their pliable and elastic nature. In addition, their porous nature makes it harder for the vacuum to hold them in place. Our rotating blade tool is specifically designed to handle the challenges of processing textiles and features a 10-sided disc-shaped blade. This rotating blade glides through textiles seamlessly, giving high-quality cuts and eliminating the fabric distortion caused by the dragging of fibres when using a more traditional, fixed blade. An optional material tensioner is available for DYSS machines, which helps keep roll-fed textiles at the correct tautness on the bed.
1. Why Use a Rotating Blade?
The rotating blade is perfect for textiles because it slices through the fibres as it spins across the fabric. The spinning reduces drag and enables smooth, continuous cuts. Unlike a fixed blade, which may tug at the fabric, the rotating blade glides through the material, minimising fraying and stretching and giving you high-quality edges.
2. Set-Up Tips
Ensure the fabric is taut but not overly stretched, without any obvious ripples or wrinkles. This helps the blade move smoothly across the material. Adjust cutting speed and acceleration based on the type of fabric; delicate fabrics like silk may need a slower speed, while sturdier fabrics like denim can be cut faster.
3. Benefits of DYSS Digital Cutters for Textile Work
Using a DYSS digital cutter allows you to cut patterns with ease. The digital interface lets you load your custom designs quickly and choose your preset cut profiles for the material to be cut. With roll materials on a table equipped with a conveyor bed you can automate repeat cuts, perfect for small production runs.
Conclusion
The DYSS digital cutter transforms the textile cutting process with a rotating blade tool, balancing cut quality, speed, and precision. This tool allows you to work with a wide range of textile materials. Whether you’re in fashion, upholstery, automotive, or technical textiles, the rotating blade tool on a DYSS cutter is essential.
Please contact us if you need further information about using a DYSS in your business.
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