Enhance your packaging company with a DYSS Digital Die Cutting Machine
Create physical samples and do short-to-medium production runs with a wide range of packaging and display materials
The DYSS X5 Range: Precision Digital Die Cutting Machines for All Packaging Needs
The DYSS X5 range is a versatile solution in the world of digital die cutting machines, offering exceptional adaptability across a variety of packaging substrates. Available in multiple sizes, the X5 is equipped with highly flexible tooling options, making it ideal for processing materials such as carton boxboard, corrugated up to triple wall, rigid display board, PETG, PP, polyethylene foam, structural honeycomb boards, Kappa foam boards, textiles, and paper. Its capacity to handle these diverse materials ensures it meets the demands of industries ranging from packaging to signage.
What sets the DYSS X5 apart is its unparalleled speed, tooling flexibility, and advanced automation. With lightning-fast cutting capabilities and automatic feeding options, this cutting-edge machine is designed for continuous operation, offering genuine 24/7 production. Whether you are managing conventionally printed or digitally printed short-to-medium production runs, the DYSS X5 delivers unmatched precision and reliability.
If you are looking for a cost-effective, high-performance digital die cutting machine, the DYSS X5 range provides the perfect combination of versatility and efficiency for businesses of all sizes.
The DYSS X7 Range: Advanced Digital Die Cutting Machines with Routing Capability
For businesses seeking a powerful, all-in-one solution, the DYSS X7 range of digital die cutting machines takes performance and versatility to the next level. Designed to meet the diverse needs of packaging and display companies, the X7 excels in prototyping, sample-making, and short-to-medium production runs. Its innovative design includes advanced routing capabilities, making it suitable for an even broader range of applications.
With the ability to cut materials up to 50mm (2 inches) thick, the DYSS X7 is a robust and precise solution for processing a wide variety of substrates. From carton boxboard and corrugated materials to rigid display boards and structural foam, this machine is engineered for reliability and accuracy. Its flexible tooling options ensure it can be configured to handle virtually any material, meeting the demands of industries that require high-quality cutting and routing.
Built for durability and performance, the DYSS X7 is an investment in productivity. Whether you are producing custom prototypes or handling small-to-medium production runs, this machine offers a reliable and efficient solution. As a leading option in the realm of digital die cutting machines, the DYSS X7 is a versatile powerhouse designed to meet and exceed your expectations.
Cut and crease a huge range of materials with DYSS X5 and DYSS X7
Corrugated packaging
Folding carton solid boards (FBB)
Protective packaging foams such as Stratocell®
Heavy-duty corrugated and displayboard POS/POP displays
Corrugated and displayboard Point Of Sale/Point Of Purchase displays
Presentation boxes made from heavy duty rigid boards
Offset coating blankets and flexo plates
Corrugated and Foam Cutting: Precision and Efficiency with Digital Die Cutting Machines
For businesses specializing in protective transit packaging, precision and efficiency are paramount. The DYSS range of digital die cutting machines is equipped with a high-frequency, 12,000rpm reciprocating knife tool that delivers exceptional cutting performance. This advanced tool, combined with a selection of specialized high-quality blades, ensures clean, precise cuts with minimal overcut, even at high speeds.
To further enhance functionality, the machines feature a robust 72mm diameter crease wheel. This configuration provides superior sample quality, making it an ideal solution for processing corrugated materials and foams. Whether working with single-wall corrugated, triple-wall corrugated, or a variety of foam substrates, the DYSS machines are engineered to handle the challenges of transit packaging production with ease. By leveraging the capabilities of these cutting-edge digital die cutting machines, businesses can achieve faster turnaround times, reduce material waste, and deliver high-quality results consistently. This makes the DYSS range the perfect choice for companies aiming to enhance their packaging solutions while maintaining cost efficiency and superior craftsmanship.
DYSS X7 Heavy Duty Digital Combo-Head: Unmatched Power for Challenging Materials
The DYSS X7 Heavy Duty Digital Combo-Head is engineered to tackle the toughest cutting and creasing demands with ease, making it an indispensable tool for industries working with heavy-duty materials. This innovative solution features a robust 150mm diameter crease wheel (URT) capable of delivering up to 48kg of downforce. The combination of a larger wheel diameter and higher pressure ensures seamless processing of even the most challenging grades of twin and triple-wall corrugated materials. One of the standout benefits of this design is its ability to prevent liner cracking during creasing. The larger circumference of the crease wheel distributes pressure evenly, protecting the integrity of the material while delivering precise and clean creases. This is particularly beneficial for high-strength corrugated materials used in heavy-duty packaging.
The X7 Combo-Head also includes a specialized V-cut tool, designed for creating V notches that enable easy folding of complex materials. With this tool, businesses can process a variety of substrates, including impregnated heavy-duty corrugated, Kappa foam boards, and honeycomb structural boards. This capability opens up new possibilities for producing innovative packaging solutions and structural designs. By incorporating the DYSS X7 Heavy Duty Digital Combo-Head into your operations, you gain a versatile, high-performance digital die cutting machine that excels in precision, durability, and efficiency. Whether you’re creating protective packaging or structural components, this advanced tool delivers exceptional results, saving time and reducing material waste.
Folding Carton and Plastics: Precision Cutting and Creasing with Digital Die Cutting Machines
When it comes to processing folding carton boards (FBB), rigid boards, thin plastics, and corrugated plastics, precision is key. The DYSS range of digital die cutting machines is equipped with material-specific creasing tools, high-quality drag knife tools, and innovative blade designs to deliver outstanding results. These advanced tools ensure production-quality cutting, creasing, and scoring across a variety of materials. Whether working with lightweight folding carton boards or more rigid substrates, the DYSS machines provide unparalleled accuracy and clean, consistent results. The clever blade design enhances cutting precision, reducing material waste while maintaining the integrity of even the thinnest plastics. For businesses in packaging, signage, and beyond, the DYSS machines offer a versatile and efficient solution for creating high-quality products. From intricate creases on folding cartons to precise cuts on corrugated plastics, these digital die cutting machines enable you to meet diverse production needs with confidence and efficiency.
Camera-Guided Cutting / Cut to Register: Precision with K-CUT Vision System
The DYSS X5 and X7 digital die cutting machines are equipped with the advanced K-CUT Camera Vision System, revolutionizing the way printed materials are processed. This state-of-the-art system ensures precise, accurate cutting to register, enabling seamless alignment with printed designs. Whether you’re handling intricate patterns or large-scale graphics, the K-CUT system simplifies the process, delivering flawless results every time. One of the standout features of this system is its ability to detect material edges, allowing for precise cutting even when designs are placed print-face-down. This flexibility ensures that the visual integrity of the print remains protected while maintaining exact cuts.
By incorporating the K-CUT Camera Vision System into your production workflow, you can reduce setup times, improve accuracy, and achieve faster turnaround on jobs. Ideal for signage, packaging, and custom applications, this cutting-edge feature enhances the versatility and efficiency of the DYSS X5 and X7 digital die cutting machines, making them an essential tool for businesses aiming to deliver top-quality results.
Automation: Maximising Productivity with DYSS Digital Die Cutting Machines
To meet the demands of high-volume production, DYSS digital die cutting machines offer a range of advanced automation features designed to streamline operations and boost efficiency. These features allow businesses to optimize their workflow and reduce manual intervention, saving time and labor costs. For simple yet effective automation, the machines can be equipped with an offload area, enabling operators to strip cut parts while the machine seamlessly transitions to the next job. For enhanced efficiency, semi-automated sheet feeding ensures smoother handling of materials, minimizing downtime.
For businesses aiming for fully autonomous operation, DYSS machines can be specified with a fully automated feeder and unloader. This system processes a full stack of sheets without requiring operator intervention, enabling uninterrupted production and ensuring consistent output quality. The integration of automation extends beyond hardware. Paired with the KASEMAKE job database system, DYSS machines support QR Code and barcode-driven cutting. Using a barcode scanner, the machine can automatically select and set up jobs, reducing setup time and ensuring accuracy in job execution.
These advanced automation capabilities make DYSS digital die cutting machines an ideal solution for businesses seeking to scale their production while maintaining precision and quality. Whether you need a simple offload system or a fully automated workflow, DYSS machines deliver the productivity and reliability required to stay ahead in today’s competitive market.
KASEMAKE Packaging Design Software, with its easy-to-use drafting tools and hundreds of built-in resizable design standards for displays, boxes, etc. and a DYSS are an unbeatable combination for packaging applications!
Packaging companies the world over use the design power of KASEMAKE and the versatility and quality of DYSS cutting machines to drive their business.
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