How KASEMAKE Can Help You with Corrugated Cardboard Box Design to FEFCO Standards
When it comes to corrugated cardboard box design, precision, efficiency, and adhering to the standards is essential. For packaging designers and manufacturers, producing boxes that meet industry guidelines, like those established by FEFCO (European Federation of Corrugated Board Manufacturers), is vital for ensuring structural integrity and standardisation across the packaging supply chain. KASEMAKE, a powerful CAD application specifically developed for packaging design, is perfect in this role. It simplifies the design process, enabling faster production, better customisation, and compliance with FEFCO standards.
What is FEFCO and Why Does It Matter?
FEFCO is an organisation that develops and updates a set of internationally recognised design codes for corrugated cardboard boxes. These standards eliminate confusion in packaging communication by providing uniform design templates, identified by codes, that can be used across industries. The FEFCO system helps manufacturers and designers maintain consistency while enhancing production efficiency, particularly when creating bespoke packaging solutions.
For anyone working in packaging design, adherence to FEFCO standards is critical to ensure the boxes are structurally sound, easy to produce, and standardised for shipping. This is where KASEMAKE steps in.
What is KASEMAKE?
KASEMAKE is a leading computer-aided design (CAD) software application tailored for the packaging industry. It is widely used by packaging designers to create corrugated box structures, point-of-sale (POS) displays, and other cardboard-based designs. The software streamlines the design process with a suite of automated features that help users create accurate, detailed, and functional packaging quickly.
Benefits of Using KASEMAKE for Corrugated Box Design
1. Easy Access to FEFCO Standards
One of KASEMAKE's standout features is its comprehensive library of FEFCO designs. The software comes preloaded with FEFCO styles, making it easy for designers to quickly select the correct box style without manually drawing it from scratch. Whether you need a simple box with flaps (FEFCO 0201) or a more complex structure, KASEMAKE simplifies the process by offering ready-made templates that are fully customisable.
By starting with a standardised FEFCO code, you ensure that your design will meet the specifications required for safe transportation and storage, reducing the risk of errors in production or assembly.
2. Precision and Customisation
While FEFCO standards provide a solid foundation, not every design fits neatly within predefined templates. KASEMAKE allows users to customise existing FEFCO templates to meet specific requirements such as size adjustments, material thickness, and branding needs. This flexibility ensures that you can create unique designs tailored to your product, while still adhering to industry standards.
The software provides precise control over dimensions and layouts, helping you optimise material use and ensure accurate folds, creases, and cuts. This precision is critical when designing corrugated boxes, as even small discrepancies can lead to compromised structural integrity.
3. 3D Visualization and Prototyping
One of the biggest advantages of KASEMAKE is its ability to render 3D models of your design. After selecting or customising a FEFCO template, KASEMAKE allows you to visualise the box in a 3D environment. This feature helps designers see how the box will look and function before it’s physically produced, which is particularly useful for spotting potential issues with design, assembly and also can flag up any mistakes with artwork.
Additionally, you can create prototypes or samples using KASEMAKE. Your drawing can be sent to a cutting table for rapid prototyping. This integration between design and production speeds up the development process and ensures that the final product matches the design specifications exactly. KASEMAKE can drive a wide range of tables from a number of manufacturers.
4. Cost and Material Efficiency
Optimising material usage is a key consideration in packaging design, especially for high-volume production. KASEMAKE’s advanced nesting features help you minimise waste by organising the layout of box components efficiently on the material sheet. This reduces waste, lowers material costs, and contributes to a more sustainable production process.
KASEMAKE also allows designers to theoretically test different grades of corrugated board using its advanced compression tools. This helps you select the best material for your design, ensuring that the box will be sturdy enough to protect its contents while still being cost-effective.
5. Fast Design Turnaround
KASEMAKE’s intuitive interface, coupled with its library of FEFCO styles, allows designers to work more efficiently. The software automates many of the time-consuming aspects of packaging design, such as creating layouts and generating production-ready files. This drastically reduces the time it takes to move from concept to prototype, helping companies meet tight deadlines and maintain a competitive edge in the market.
6. Seamless Integration with Production Equipment
KASEMAKE is designed to integrate seamlessly with common manufacturing equipment, such as cutting tables and plotters. Once your design is finalised, it can be exported in formats that are compatible with various production machines, ensuring a smooth transition from design to manufacture.
This compatibility reduces the risk of errors during production and speeds up the entire process, making KASEMAKE an essential tool for packaging designers working in fast-paced environments.
Conclusion
KASEMAKE offers a complete solution for anyone involved in corrugated cardboard box design, particularly those adhering to FEFCO standards. By providing access to a vast library of standardised templates, combined with powerful customisation, 3D visualisation, and material optimisation tools, KASEMAKE enables designers to create efficient, cost-effective, and reliable packaging solutions. Whether you’re working on a basic box design or developing a more complex, bespoke package, KASEMAKE ensures that your designs are compliant, functional, and ready for production.
In a world where speed, precision, and sustainability are crucial in packaging design, KASEMAKE is an invaluable tool for any designer working with corrugated board and FEFCO standards.
