Blog

Why Use a DYSS X7 Digital Cutter to Process ACM?

Using a DYSS X7 digital cutting machine fitted with a router and the option of a V-shaped bit offers you the precision and flexibility needed to cut and fold Aluminium Composite Material enabling innovative designs with professional-quality results.

Cutting Aluminium Composite Material (ACM) with a DYSS X7 Digital Cutting Machine Fitted with a Router

Aluminium Composite Material (ACM) is a popular choice for signage and display applications due to its strength, lightweight nature, and clean finish. To achieve accurate cuts, using a digital cutting machine like the DYSS X7 fitted with a router is the best option.

DYSS X7 cutting dibond acm

Why Choose the DYSS X7 to process ACM?

The DYSS X7 digital cutting machine, when equipped with a powerful router, delivers the precision and versatility that are critical for handling the layers of aluminium and polyethylene in ACM panels. Unlike cutting methods that may struggle with the material’s rigid aluminium layers, the router allows for clean, consistent cuts, whether you're working on straight lines or arcs. When paired with a V-shaped router bit, the machine can create v-groove lines, enabling folds in ACM panels.

Key Advantages of Using a Router for ACM:

  • Clean Edge Finish: The router bit cuts through ACM without leaving burrs or rough edges, giving a professional finish ready for immediate use.
  • Depth Control: With adjustable settings, the router can accurately control cutting depth, which is essential for tasks like engraving or partial-depth cuts for bending and folding panels.
  • Handling Complex Shapes: Whether cutting curves or intricate designs, the router tool makes precision cuts possible, enhancing flexibility in design work.
  • Efficiency: The DYSS X7’s router cuts ACM efficiently, reducing manual post-processing and enhancing production speed.

Features of the DYSS X7 for Routing ACM:

  1. High-Speed Spindle: The router tool operates at high RPMs, ensuring smooth, consistent cuts through both the aluminium layers and the polyethylene core.
  2. Precision Tool Control: With digital accuracy, the DYSS X7’s router can handle intricate designs, ideal for projects requiring tight tolerances.
  3. Versatile Material Handling: The DYSS X7 can cut through various thicknesses of ACM, making it adaptable for different applications, from signage to architectural elements.
  4. Specialised bits: There is a range of router bits specifically for processing ACM to give the best possible finish on high-quality ACM like Dibond and Skybond. There is also a range of bits to enable the folding of the ACM.

In conclusion, a DYSS X7 digital cutting machine fitted with a router and the option of a V-shaped bit offers the precision and flexibility needed to cut and fold Aluminium Composite Material, enabling innovative designs with professional-quality results.

If you need further information about using a DYSS in your business, please get in touch.

T: +44(0)1606 863344

E: sales@agcad.co.uk

Share on Social Media
 
Articles

Boost Your Print Business by Finishing with a DYSS Investing in a DYSS digital cutter enables your business to meet the ever changing demands of the market with efficiency and creativity.
Can You Use KASEMAKE to Design Point of Sale Display Units? Free standing Display Units (FSDUs), Counter displays and Shelf Ready Pacakging (SRP) are all included
KASEMAKE CAD and DYSS X5 Chosen by Boxes and Packaging Longstanding customers Boxes and Packaging describe why investing in KASEMAKE Packaging Design Software and a DYSS Digital Cutting Machine is the best choice
Macfarlane’s State-of-the-Art Innovation Lab Acquires a DYSS X5 KASEMAKE Packaging Design Software has been used at sites across the group for many years, so purchasing a DYSS Digital Cutting Machine from AG/CAD was an easy choice
Digital Die-Cutting Machine These machines combine precision engineering with advanced software to redefine what’s possible in digital die cutting.
What is a Digital Cutter: DYSS vs. Small Craft Type Cutter A digital cutter is an automated machine that uses computer-controlled blades, lasers, or routers to cut, engrave, or mark a variety of materials. These tools are essential in industries like manufacturing, packaging, signage, and crafting. They’re prized for their ability to deliver precise results while significantly reducing manual labour.
How Does KASEMAKE Simplify the Packaging Design Process? By doing most of the structural design for you, enhancing visualisation, and supporting graphic design application file formats, KASEMAKE helps designers to create high-quality packaging with less effort and more creativity.
Maximising Material Efficiency with KASEMAKE Layout Software KASEMAKE includes automatic layout features that help users arrange designs in the most efficient configuration.

Roll Media Cutting with a DYSS Digital Cutter DYSS digital cutters process vinyl stickers, banners, and other roll-fed media, offering features that simplify the cutting of repeat jobs and handle jobs longer than the table's bed with ease.
Precision Manufacturing for Flat-Cut Lettering and Signage As a CAD software developer and digital cutter supplier, AG/CAD provides bespoke solutions for all the niche requirements your business may have.
Unlocking the Power of DYSS Digital Cutters In today’s fast-paced and increasingly competitive industries, having the right digital cutters at your disposal can only increase productivity and efficiency and therefore profitability.
Using a Router-Equipped DYSS Digital Cutter for Pocketing A DYSS digital cutter equipped with a router is a great solution for anyone needing to pocket acrylic or ACM with precision and efficiency.
Why the DYSS is the Best Digital Cutter for Kiss Cutting When it comes to kiss cutting stickers, precision, speed and quality of cut are key, and the DYSS digital cutter stands out as the best choice for achieving impeccable results.
Carton Board Cutting with the DYSS X5 Digital Cutter and TKT With its advanced features, including the tangential knife tool (TKT), a carton board creasing wheel, and the kiss cut tool (KKT), the DYSS X5 ensures optimal results for prototypes, samples and the finished product.
How to Cut Textiles on a DYSS with the Rotating Blade Tool For cutting porous textiles such as felt, carpet, synthetic fabrics, flag cloth and banner materials, the rotating blade tool (RBT) on a DYSS is a game changer
KCUT Vision - Camera Guided Digital Cutting of Printed Media The K-CUT Vision system is a powerful, camera guided cutting solution designed to provide precision cutting to register of printed sheets.

Knife Cutting Correx with a DYSS Digital Cutter You can use the DYSS Tangential Knife Tool (TKT) to cut corrugated plastic (Correx)
Can You Cut Honeycomb Board Like Dufaylite with a DYSS? DYSS digital cutting machines are perfect for cutting honeycomb boards like Dufaylite, Reboard and Xanita.
Cutting Corrugated Packaging Samples with a DYSS X5 A DYSS handles the challenges of cutting corrugated materials with ease, ensuring your packaging samples are produced with exceptional precision and speed.
Cutting Foamex or Foam PVC with a DYSS Digital Cutter You can process foam PVC with either a router or a knife on a DYSS digital cutter
Kiss Cutting Vinyl & More with DYSS Digital Cutters | AG/CAD The kiss cut tool (KKT) can be used to cut vinyl stickers; it's also perfect for detailed work on carton board and other thin materials.
Why the DYSS X7 is Perfect for Routing Acrylic Its precision, control, and efficiency make it the perfect machine for routing acrylic from custom pieces to production
Cutting Aluminium Composite Material (ACM) with a DYSS X7 Using a DYSS X7 digital cutting machine fitted with a router and the option of a V-shaped bit offers you the precision and flexibility needed to cut and fold Aluminium Composite Material enabling innovative designs with professional-quality results.
What Can I Use a DYSS Flatbed Cutting Machine For? These machines are designed to automate cutting, offering both precision and speed. But what can you actually use a DYSS flatbed cutting machine for? Let’s explore its wide range of applications.

Cases24 Ready For The Future With a DYSS X5 Digital Cutters Having used KASEMAKE and KM Series Digital Cutters for many years, Cases24 upgrade to the latest DYSS Digital Cutting Machines and attest to the excellent technical support received from AG/CAD
City Signs Expand Into New Markets With DYSS X7 Flatbed Cutter City Signs describe the cost-benefits of choosing KAEMAKE and a DYSS X7
Print On Grows Its Business With A DYSS Digital Cutter Print On use KASEMAKE and DYSS to produce die-cut boxes, POS displays, FSDUs, acrylic board, and signage
Sheet-Handling Automation Improves Turnaround For Derwent Displays Derwent Displays describe the productivity gains brought about using KASEMAKE CAD Software and their new DYSS Cutting Machine from AG/CAD
DYSS Digital Cutter Is The Smart Choice For Packaging Manufacturer Having previously used KASEMAKE for designing and creating samples, KASEMAKE is now also used to drive Smart Packaging's new DYSS Digital Cutter
DYSS X7 Digital Cutter Generates Growth For Tailor Made After investigating all the options at the Sign & Digital exhibition, the DYSS Digital Cutting machine from AG/CAD really stood out for Tailor Made
DYSS Cuts It For Printvision Printvision used the DYSS Digital Cutting Machine to cut over 500 2m-long petrol forecourt flags in three days rather than three weeks!
DYSS X7 Digital Cutter Brings Success The DYSS Digital Cutter eliminated external subcontracting costs, reduced lead times, and provided the potential to target new market sectors for Thomas Leach Colour

Tristar Become A One Stop Shop And Add Value With A DYSS KASEMAKE CAD includes a powerful 3D environment visualisation and animation tool that allows us to build virtual 3D environments such as supermarket aisles, shelf units or even a complete store. We can then place our products into this 3D space.
Print Signage & POS Company Projects Growth With DYSS The DYSS X7 is applied to cutting print work that the company conducts for Network Rail, BP and Costa Coffee; it is also utilised for POS work that includes display units for Samsung, Curry’s and other white goods sales outlets.
PPFS choose industry-standard KASEMAKE Packaging CAD KASEMAKE is the leading Packaging Design Software and is recognised as the industry-standard for display work
JCT Eliminate Bottlenecks With A DYSS X7 The DYSS had an immediate impact: a Prêt-A-Manger poster, printed from a 50m long roll, would have taken over 2 hours to cut by hand. It is now done on the DYSS in less than 30 minutes.
AG/CAD Helps Cornish Company Instantly Grow By 20 Percent According to Print-2-Media, the build-quality and rigidity of the DYSS digital cutter really stood out; and the features of the DYSS make it the best offering on the market.
C3 Cuts Costs And Bottlenecks With A DYSS X7 1630T Upgrading to a DYSS X7 Digital Cutting Machine and K-CUT Vision Software from AG/CAD cut costs for C3 Midlands Design & Print Solutions
Potts Print Meets Short Lead Times With DYSS Digital Cutters According to Potts Print (UK), the DYSS is the most efficient, well-built and cost-effective Digital Cutting Machine available
DYSS Bottles Success For Print Leeds Print Leeds invest in a DYSS X7 Digital Cutting and KASEMAKE Packaging Design Software for Point-of-Sale and Packaging Design Work

KASEMAKE The Designer's Choice
Read more about DYSS